Mississippi State

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Just before Finals in June, Boy Scout Troop 5 of Louisville, MS came by the Mississippi State University CAVS facility to learn about the MSU EcoCAR. The team held a small session with the troop that had a turnout of thirty scouts plus a few adult leaders and parents. Some engineers helped explain different functionality aspects of the car while outreach team members gave them a better understanding of the competition and consumer acceptability standards.

The team illustrated the many different ways their EcoCAR could and would impact the scouts’ lives in the future. The troop was encouraged to keep up with MSU progress via the website and Facebook and was also strongly encouraged research more about new automotive technologies. Who knows, those boy scouts could end up being engineers in future EcoCAR competitions!

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Just before Year Three Finals in June, the Mississippi State EcoCAR team made their way down to Biloxi, MS to bring the MSU EcoCAR message to the Mississippi Gulf Coast. The team taught a classroom of 5th graders for 3 days about hybrid technology, the EcoCAR competition, and what role MSU’s team has played in the competition. The team was very well received, partially because of all the fun activities they brought along with them!

The MSU team used everyday items like balloons, jars, and exercise equipment to illustrate different issues car manufacturers deal with when creating the vehicles we use today. The students enjoyed the interesting teaching methods and they had many great questions each day of the education event.

The MSU Team's Vehicle at Year Three Finals

MSU won multiple awards at Year Three Finals, including 6th place overall for the competition. The team will be back this fall for EcoCAR 2!

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With only one more day left of dynamic testing at General Motor’s Milford Proving Grounds (MPG), EcoCAR students are working harder than ever to finish dynamic vehicle testing.

Just last night, 11 student vehicles competed in the Autocross event. The Autocross event involves testing the vehicle’s balance and stability at higher than average maneuvering speeds. Students had three chances to get the fastest Autocross time with a General Motor’s driver behind the wheel, and in the end, Mississippi State University completed the course with the fastest time of 54.80 seconds. The University of Waterloo came in a very close second with 54.82 seconds!

Mississippi State's EcoCAR on the Autocross course

Students also had the opportunity to get behind the wheelto race for the fastest “Fun Run” time. Virginia Tech co-team leader Patrick Walsh took top honors with a time of 55.9 seconds. This was even faster than the General Motors’ driver time of 56.32 seconds in the Virginia Tech car!

The Virginia Tech vehicle taking home the fastest "Fun Run" time

Students and spectators also had the opportunity to participate in a GM Driving Experience and drive more than 40General Motors’ vehicles throughout the night! Some of the vehicles involved in the Driving Experience included a Chevy Camaro, a Cadillac CTS-V Coupe, a Buick e-Assist Lacrosse, various hybrid vehicles, and the new Chevy Volt.

Over the weekend, teams are finishing up dynamic events and giving static engineering presentations.

This afternoon, teams gave Static Consumer Acceptability (SCA) and Vehicle Testing Complete (VTC) presentations to more than a dozen experts from government and industry. Static presentations count for one-fourth of the competition points, so teams have to give polished presentations if they want to take home the top prize!

This year, the race for first place is closer than ever! Who will come out on top? Check back on the Green Garage Blog, Twitter, and Facebook!

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With Competition Finals rapidly approaching, the Mississippi State EcoCAR team has begun putting the finishing touches on their car. Using the emissions data collected at the EPA during the Spring Workshop, the team has begun to test their turbo diesel and exhaust system on the MSU Center for Advanced Vehicular Systems’ AWD dynamometer. The dyno and NOx measurement sensors will allow the team to optimize its urea after treatment system to obtain maximum emissions reduction while minimizing the production of ammonia.

MSU's Infotainment Center

In addition to dyno testing the team has been hard at work finalizing graphics for their digital gauge cluster as well as software for the car’s infotainment center. The finalized version of the gauge cluster graphics includes fuel level indicators as well as important warning lights. The infotainment center features custom software written by members of the MSU team and includes features such as audio/video playback and options allowing the passengers to interact with their vehicle.

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It has been a busy week at the EPA’s National Vehicle and Fuel Emissions Laboratory (NVFEL) in Ann Arbor, MI as five teams were able to complete several dyno testing sessions on both the 2WD dyno and 4WD dyno.

The Ohio State team was excited to use the 4WD chassis dyno at EPA because they only have 2WD dyno capabilities at their university.

“With the 4WD dyno, some of the major focuses of our testing have been tuning our electrically heated catalyst control and some engine transient testing on the EPA drive cycles,” said Ohio State controls team lead John Kruckenberg.

The Ohio State team was able to analyze their catalyst control in hopes of improving their emissions of cold starts and getting a better baseline for how their vehicle performs on the road.

The Ohio State team using the 4WD chassis dyno

“In the second four-hour drive cycle, we were able to complete the official EPA certification dyno test so we could compare our previous test cycles to that of our electric drive mode to see how the vehicle runs on a standard cycle.”

Other teams, like Mississippi State, decided to test their urea-injection system that reduces NOx emissions in diesel fuel. This type of testing helps determine the optimal amount of urea to inject into the system for emissions purposes.

Mississippi State team members testing their EcoCAR

“You must inject sufficient amounts of urea to reduce the NOx emissions to a suitable level; however, if an excessive amount of urea is injected, this will cause ammonia to accumulate in the catalyst potentially resulting in harm to the system,” said Mississippi State Faculty Advisor Marshall Molen.

The Mississippi State team conducting additional tests

The University of Waterloo was also able to complete several dyno sessions this week at EPA. Their fuel cell plug-in hybrid electric vehicle (FC-PHEV) is just one of two in this competition.

“We ran a combination of urban and highway cycles just to get a baseline for vehicle performance and to be able to data log our powertrain,” said University of Waterloo team leader Michael Giannikouris.

“We also had the opportunity to get to do custom acceleration tests that allowed us to tune certain controls parameters on the dyno.”As the Group A dyno testing came to a close, both students and advisors agreed that this workshop was really beneficial.
 
“It has been great to work with EPA personnel and equipment,” said Will Dickerson, team member for Mississippi State. “We are able to get a better understanding of the kind of testing procedures that are relevant to today’s emissions testing.”

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This week’s Mentor Monday post features Bill Beggs, an engineering group manager at GM. Bill has been an Advanced Vehicle Technology Competition mentor for six years, first with Challenge X and now with the Mississippi State University EcoCAR team.  Bill has visited MSU twice in the past year, once last fall and once prior to the Year Two competition, to offer advice and assist the students with their EREV.  The team was extremely successful in Year Two and their efforts were both recognized and rewarded in San Diego with a first place win in the overall competition. 

During the EcoCAR Year One fall workshop, GM mentor Bill Beggs delivers a check for seed money to the MSU team leader, Matthew Doude

“It was great seeing all the teams’ efforts at the Year Two Finals in May,” said Bill.  “I’m proud of my team for winning, but it’s also inspiring to see the work of the other teams, too.”
 
Bill is looking forward to traveling to Mississippi later this year to check in on the team’s status in the third and final year of EcoCAR. 

“It makes a huge difference when you get face time with the students,” said Bill. “I love meeting individually with everyone on the team, seeing the vehicle first hand and talking through any issues they may have.  You just can’t get that kind of interaction over the phone or through email.” 

In Year Three, MSU is focused on vehicle refinement, which includes improving drive quality and optimizing fuel economy.  The students are also looking to incorporate after-market consumer electronic features, such as touch screens, into the console of their car.
 
Bill has worked for GM for 10 years.  Based in the Energy Center in Milford, MI, his current project focuses on the development and execution of more efficient fuel economies. 

“Basically, our goal is to achieve the best possible fuel efficiency we can for consumers,” he said.  “With all the new advances in vehicle technology, it’s an exciting field to be a part of right now.”

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With seven E85, six B20 biodiesel, two H2 fuel cell, and one full-electric vehicle at the Year Two Finals, the contest was fierce as each team showcased their unique vehicle architecture and competed for the first place trophy.

In the end, Mississippi State University took top honors with their plug-in series hybrid. The team won more than 15 awards during the Year Two Competition Finals, including 1st place in Energy Storage Design, 1st place in Outreach, 1st place in every Emissions and Energy Consumption event, and had the Best Controls, Mechanical, and Vehicle Design Review presentations.

In Year Two, the Mississippi team integrated a variety of components into their vehicle to decrease emissions and maintain consumer acceptability. The team’s plug-in range-extended hybrid included a well designed, translucent energy storage system cover with an inventive liquid cooling system. They had an innovative high-voltage wire routing, urea injection system, and maintained stock cargo space. They even bettered the baseline vehicle by more than two seconds in the Autocross Event.

MSU's EcoCAR on the road!

MSU also won every dynamic event in the Emission and Energy Consumption category. For the first time in Advanced Vehicle Technology Competition history, the Mississippi team received the highest fuel consumption score. The team utilized more than 90 percent of their 21 kWh battery pack and finished both the 22 mile and 44 mile schedule without using any biodiesel. The team was also able to significantly reduce their petroleum use by charge depleting for 60 miles and bettered the baseline vehicle’s greenhouse gas score by more than 30 percent in the Well-to-Wheel Greenhouse Gases event. In the end, Mississippi State achieved Tier 2, Bin 7 emissions over the EcoCAR drive schedule and averaged less than 2 Lge/100km in fuel consumption.

Taking home second place at the Year Two Finals, Virginia Tech won a combined eight trophies including Best Electrical Presentation and Best Braking, and was the runner up in Best Petroleum Energy Usage and Best Tailpipe Emissions. The team’s E85 engine with a 15 kilowatt belted alternator and 80 kilowatt rear traction drive successfully completed every dynamic event.  Virginia Tech’s vehicle stopped within mere seconds during the Braking event and won Best Static Consumer Acceptability with a clean engine compartment, five passenger seating, and a fully functional touch screen.

The Virginia Tech EcoCAR during emissions testing

Penn State University placed third overall with a 1.3L, B20 biodiesel series hybrid. At the Year Two Finals, the team took home eight awards, including Best AVL Drive Quality, Best Social Media, 2nd in A123 Battery Design, 3rd in Outreach, and was the runner up in Best Fuel Consumption and Best Tailpipe Emissions. The team’s fuel consumption averaged around 4.1 Lge/100 km and the EcoCAR displayed impressive acceleration linearity and quick throttle response during the Drive Quality dynamic tests. In addition, the team was able to host more than 50 outreach events and increase media relations by more than 400 percent in the outreach program.

The PSU team working under hood

Although Mississippi State, Virginia Tech and Penn State were the top three teams in Year Two, there was a variety of other awards given out during Finals. You can find the complete list of winners, here.

With only one year left, the EcoCAR competition will get fierce as all 16 EcoCAR teams fight for the number one spot in Year Three. Who will it be? Check back to the Inside the Green Garage blog throughout Year Three for team and competition updates!

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What is your team’s secret to winning? What kind of fuel economy did your vehicle get? What was the best part about being at the GM Desert Proving Ground in Yuma?

Check back to the Inside the Green Garage blog tomorrow at 3 p.m. ET for an opportunity to talk shop with the EcoCAR Year Two winners – Mississippi State, Virginia Tech and Penn State. Simply click below to join the chat and ask the teams your questions.

Webchat with the Top Three Universities from Year Two EcoCAR Challenge

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Please join us on Friday, June 4 at 3:00 p.m. EDT for an opportunity to chat with the recently announced EcoCAR Year Two winners: Mississippi State, Virginia Tech and Penn State. During the Web chat, the teams will answer questions about their exceptional vehicles, highlights from Year Two and their strategies for Year Three of the competition! The conversation will take place right here on the Inside the Green Garage blog. No early registration is required, just come to the site and have your questions ready! Please spread the word and we’ll see you back here next Friday.

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Congratulations to the first three teams to pass Safety/Tech Inspection. Mississippi State and Penn State officially passed their inspections  late last night, and UOIT  passed early this morning.

The UOIT team was close to passing earlier, but just kept encountering small problems that seemed to take much more time than expected to remedy. The team said they spent a lot of time wrapping wires in the correct colors of tape and making sure certain areas of the vehicle were labeled with the correct signage.

The Mississippi State team was the first team to pass Safety/Tech Inspections

Mississippi State passed the inspection slightly before Penn State, but the teams actually worked together to solve some of their problems, including controls issues. Teams shared notes and expertise to help each other along.

“Being the first to pass Safety Inspection doesn’t mean we are ahead in the competition,” said Matt Doude, team leader for Mississippi State University.  “Our biggest events are still ahead of us and there are so many awesome teams that we have to compete against.  It’s going to be tough.”

All the teams have been hard at work,  and teams from University of Victoria, North Carolina, and Wisconsin are in the queue for their safety inspection this afternoon.

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