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Welcome to Team Tuesdays: A new feature of Inside the Green Garage! From now until competition begins, we’ll highlight a new team video every Tuesday on the blog.

This week check out a great video from the Mississippi State University (MSU) EcoCAR 2 team, which is comprised of 84 members, spanning across 16 majors. The team is led by a mechanical engineering graduate student, serving as team leader, and five graduate group leaders, all of whom have significant experience in Advanced Vehicle Technology Competitions (AVTCs).

MSU first became involved in the AVTC series with the four-year Challenge X competition in 2004. The team is currently competing in its eighth year of AVTCs. In addition to Challenge X, Mississippi State also competed in EcoCAR: The NeXt Challenge which finished up in May of 2011. For EcoCAR 2, the MSU team will be recreating their 2013 Malibu into a Series-Parallel PHEV.

Currently the MSU team is broken into the following sub groups: Mechanical, Electrical, Controls, Business, Outreach and Emissions. Together these groups work collectively to achieve and exceed the standards set forth by the EcoCAR 2 competition – to create a vehicle that is more safe and fuel-efficient and that exceeds current consumer acceptability standards.

For more information on the MSU EcoCAR 2 team please visit the team website. MSU can also be found on Facebook, Twitter, and Tumblr.

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Since he was a young boy, Matt Kirklin had an interest in the way things worked. His friends and family members provided him with an endless supply of broken things to take apart and fix. His interest in the way things work eventually led him to his work with the Michigan Tech FutureCar Challenge team.

As the chief mechanical engineer for the team, Matt was responsible for the development and testing of the team’s Auxiliary Power Unit (APU). It was his work with Advanced Vehicle Technology Competitions (AVTCs) that led Matt to intern in the Test Engineering Department at Ford’s Scientific Research Laboratory. It was here that he discovered the wonderful world of automotive Research and Development (R&D)

“Because of my involvement with AVTCs,” Matt said, “I already had some idea about automotive R&D, as well as experience with many of the software tools and concepts used in the automotive industry.” In 2000, Matt graduated from Michigan Tech and accepted a job with General Motors as a Fuel Cell Engineer in Honeoye Falls, New York.

“One of my first assignments was to automate some testing activities and this was very much in line with work I had done for APU development in the FutureCar program,” he said. “Even though I’m a mechanical engineer, I’ve spent most of my career working on control algorithm development for fuel cell and hybrid systems.”

After spending a few years traveling the world with his wife and daughter, including working on an international assignment for Opel in Germany, Matt is currently working for Volkswagen as a hybrid powertrain technical specialist in the main research and development center in Wolfsburg, Germany.

“My work over the past 12 years has been in research and development and in many ways continues to be an extension of my work in FutureCar,” Matt said.

Looking back on his time with the Michigan Tech FutureCar team, Matt can still remember his favorite and least favorite moments as if they were yesterday, including a small run-in with a police officer who didn’t know much about hybrids and a teammate’s high-voltage safety scare.

Matt says he likes the current format of AVTCs that follow General Motors’ vehicle development process.

“The format we used in FutureCar was so time-compressed that our designs were always a tradeoff between what we wanted to do and what we could actually accomplish in nine months,” he said. “When I look back at results, I am really amazed at what we did accomplish while taking college classes full-time.”

As for the future, Matt says he hopes to stay updated on EcoCAR 2 from the other side of the world.

“I still deeply enjoy my work and most days even look forward to getting up in the morning.  I love being in the lab, I love working with my hands and I’m eager to learn something new.  These are all passions that I attribute to my involvement with AVTCs.”

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It has been 11 years since Neel Vasavada participated in Advanced Vehicle Technology Competitions (AVTCs) but it feels like just yesterday he was the business and HEV team leader for the University of Wisconsin-Madison’s Futurecar and FutureTruck teams.

Vasavada has always had an interest in vehicles. Growing up with a racing background, he worked on various Sports Car Club of America (SCCA) road racing teams throughout high school.  When he was accepted to the University of Wisconsin-Madison, he immediately became involved in hybrid electric vehicle development and AVTCs.

“I must say, my favorite moment was winning the 1999 Futurecar Challenge by 300 points over the next competitor,” he said. “My least favorite moment was graduating and having to go to the real world.”

Upon graduation, Vasavada went to work for EFI Technology, a leading supplier of engine management and data acquisition systems. In 2003, he decided he wanted a change and founded Apex Speed Technology.

As founder and president of Apex Speed Technology, one of the largest suppliers of custom control, data logging and wiring harness systems for professional motorsports, high-end custom vehicles and R&D markets, Vasavada gets to witness first-hand the impact young engineers have on today’s vehicle technology.

“Some of the most successful engineers I know combine a technical background with the ability to work with their hands in the field,” he said, “and AVTCs teach this.”

Despite living 2,000 miles away from Wisconsin, Vasavada stays in touch with some of his former AVTC teammates. “The friendships I made during those days have endured,” he said. “I just spent New Year’s with our old electrical group leader!”

Today, Vasavada lives in Venice Beach with his wife and 14-month old son, in whom he tries to instill Wisconsin engineer ‘gumption’.  He appreciates what AVTCs have taught him and hopes he stays in contact with his former teammates for many years to come.

“AVTCs gave me a lot of practice working in the field of competitive environments,” he said. “I sometimes feel like my current career is a DOE AVTC.”

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After getting involved as a co-team leader during the Natural Gas Vehicle (NGV) Challenge at the Illinois Institute of Technology (IIT) in 1991, Mike Duoba realized his life would never be the same.

During his time at IIT, Duoba’s passion for advanced vehicles and hybrid technology grew, and upon completion of his undergraduate degree, he went on to complete his Masters of Science in mechanical engineering at the University of Wisconsin-Madison.

After graduation, Duoba had the chance of a lifetime: working for Argonne National Laboratory as an Advanced Vehicle Technology Competition (AVTC) organizer.

“I was in charge of writing the rules, facility and vehicle inspections, scoring, and more,” he said.

Duoba was also essential in dynamometer testing during the Hybrid Electric Vehicle (HEV) Challenge.

“When I was an organizer, we were holding four to five different competitions a year,” he said. “We would have up to 40 vehicles doing dynamometer testing at three different locations!”

Working with dynamometer testing for competitions lead him to his current work at Argonne.  As a key founder and now the technical lead for Argonne’s Advanced Powertrain Research Facility (APRF), Duoba contributes to the testing and analysis of advanced propulsion systems using novel instrumentation and state-of-the-art dynamometer test equipment.

It was Duoba’s work with Argonne and APRF that lead Chicago Business to name him one of Chicago’s “Top 40 Under 40” in 2000.

Since then, Duoba’s passion for vehicle emissions testing and advanced technology has translated into many notable activities. In particular, Duoba chaired the task force that revised the important SAE J1711 ‘Recommended Practice for Measuring the Exhaust Emissions and Fuel Economy of Hybrid-Electric Vehicles Including Plug-in Hybrids’ standards and was a key advisor in helping to implement those standards into the emissions testing practices for EcoCAR: The NeXt Challenge and EcoCAR 2.

The AVTC program has seen Duoba grow from a co-team leader at IIT during the NGV Challenge to one of the world’s leading experts on hybrid vehicles, but he still finds time to occasionally judge at the AVTC finals.

“I have seen a lot of improvement over the years from students,” he said. “But the biggest is how the engineers have become ambassadors for advanced technology. You can really tell that these students are interested in this field and want to make a difference.”

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If you have ever been in Advanced Vehicle Technology Competitions (AVTCs), you have Bob Larsen to thank.

Bob Larsen is a true pioneer of advanced vehicles. Just look at his resume: From being the former Director of Center for Transportation Research at Argonne National Laboratory to becoming the Green Racing Program Manager to being a former member of the Board of Directors for SAE International, Larsen has done it all. But it’s his work with the AVTC program that makes him a living legend.

In the late 1980s, Larsen starting thinking about ways of getting non-petroleum fueled vehicles on the road and how to accelerate the acceptance of advanced vehicles in the public.  Larsen and Phil Patterson of the U.S. Department of Energy wanted to partner with SAE on a new type of student competition that involved re-engineering production vehicles with using renewable fuels. That simple idea has turned into the 23-year history of AVTCs.

“We had to think outside of the box,” said Larsen. “We wanted to motivate younger engineers and provide learning opportunities.”

During the first competition, Methanol Marathon, Larsen saw the spark in the younger generation that he had been hoping for. And over the years, that spark is still there. From Methanol Marathon to the latest competition, EcoCAR 2: Plugging In to the Future, Larsen says it is hard for him to pick his favorite.

‘The competitions were like my children, you can’t pick just one!”

And for some, like former competition organizer Mike Duoba of Argonne National Laboratory, was like a father figure.

“He was enthusiastic, motivated, and dedicated. He always understood where the students were coming from and believed that they could make a difference in the world,” said Duoba. Larsen understood students, even when they decide to dump water on his head at a FutureTruck Awards Ceremony!

“He took it in stride,” said Duoba. “He took it as if he were the coach getting drenched after a big win.”

Throughout the years, Larsen has really gone above and beyond for competitions. Current AVTC Director for Argonne National Laboratory, Kristen De La Rosa, said that Larsen hired her to help with competitions after her work for the Propane Vehicle Challenge in 1997.

“I remember during my interview he told me how this job would change people’s lives, and affect the automotive industry for generations,” she said. “He really had a strong vision for the AVTC program which inspired everyone around him.”

So what’s next for Larsen? After retiring from a 33 year career at Argonne in November, Larsen will start his own consulting company to continue his work with electric drive technologies and fuels. For Larsen, it seems like his vision he had in the 1980s is still alive and growing.

“After all of these years, competitions have really gone above and beyond my original vision,” he said. “Competition graduates were provided learning opportunities and now are in industry working on advanced vehicles and technologies. If anything, that is true success.”

Check out the slideshow below to see photos of Bob Larsen from past AVTCs!


Created with Admarket’s flickrSLiDR.

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Think you know your Advanced Vehicle Technology Competition (AVTC) history? Test your luck with the latest photo contest with the AVTC Alumni Facebook fan page!

Starting today and every Friday, an old competition photo will be posted on the AVTC Alumni Facebook page. Students, advisors, alumni, and the public are encouraged to guess the competition series and year of the photo. The correct response will receive a free t-shirt from a past competition series!

Remember, responses will only be accepted on the AVTC Alumni page, so ‘like’ it today!

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When Bryan Jungers first showed interest in Challenge X at the University of California-Davis, he had never heard of hybrids before, but today he works as Manager of Research at E Source, focusing heavily on electric vehicles.

E Source helps utilities and major energy users solve problems involving energy efficiency, program design, sustainability and more. Jungers’ experience with Challenge X was an important first foray into the sustainable technologies that are now part of his daily life.

He recalls helping to integrate the battery packs into the UC Davis vehicle, which was challenging because hybrid technologies were still relatively new at the time. Ensuring the safety of the vehicle with a large battery pack was an added challenge that today’s engineers don’t have to worry as much about.

Beyond gaining real-world experience, Jungers also became a “rockstar in networking.” He says Challenge X gave him a reach in the professional world he never would have experienced otherwise. Jungers also attributes experiences during internships to his current success. He worked as a student intern at the California Energy Commission and helped write a contract for the Plug-In Hybrid and Electric Vehicle Research Center currently in place at UC Davis.

Further, Jungers helped with the systems architecture for the Vehicle Design Summit at MIT. Over the course of several months, he coordinated with team leaders from Europe, Africa, India and China to specify powertrain engine characteristics, such as the size of the engine and performance specifications.

While Jungers has made many strides since Challenge X, he encourages future competitors to learn from their mistakes during competition.

“I saw a lot of students come in and work on the project, but if they had a problem, they would just quit,” he says. “It’s about going out there and learning from those mistakes because you learn a lot more from the problems than the successes.”

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One day when he was a young child, Todd Cimermancic was riding his bike with his brother and suggested taking off the training wheels to prove to their mother that they could ride without them. While his mother scolded him, his Dad was stumped as to how a child could figure out how to remove a set of wheels on his own.

“From that point on, pretty much nothing has stayed in one piece for me,” said Cimermancic.

Todd (top left) with his Michigan Tech Challenge X team

Cimermancic, who works at Oshkosh Corporation as a Design Engineer, knew he wanted to be involved in advanced vehicle technology competitions (AVTCs) from the moment he toured Michigan Tech and met the FutureTruck team. During his first year working on FutureTruck, he didn’t have many responsibilities, but eventually, his dedication and hard work earned him the position as team leader for the Challenge X competition.

While he was scheduled to graduate a semester early, Cimermacic wanted to finish what he started and decided to take on a minor in hydro vehicle development to stay involved in Challenge X.

As with many AVTC alumni, Challenge X provided him the background to stand out with employers. At an interview with Oshkosh, the VP of Engineering handed him a business card and said, “If you don’t get a call in the next five days, give me a call and you’ll get a job.”

Cimermacic said he feels fortunate he found a company he fits so well and enjoys working for.

“And I think most of that is because of my experience, my background and my participation in Challenge X,” he said.

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When Matt Merkle began his Electrical Engineering studies at Virginia Tech, he wanted to join a vehicle competition but was concerned he didn’t have the mechanical experience needed. Then he heard about a new competition on campus aiming to build a hybrid electric car.

Merkle, Senior Engineer for Toyota Racing Development (TRD), became a founding member of the Virginia Tech Hybrid Electric Vehicle Team (HEVT). He started out working on battery back design, which involved researching various battery chemistries, ordering testing samples and eventually assembling the pack.

“Having to implement budgets and timelines was key to being successful in the competitions, but it was also a great introduction to what would be expected of me in a full-time engineering job,” Merkle said. “Teamwork, leadership, and communication are but a few of the very important skills that I developed during my years participating in advanced vehicle technology competitions (AVTC).”

His work and willingness to volunteer for additional projects led to his position as co-team leader for the 1996 and 1997 FutureCar Challenge, as well as the 1997 Propane Vehicle Challenge.

Merkle still remembers winning first place overall in the 1996 FutureCar Challenge.

“The acceleration performance of our series hybrid drivetrain was quite remarkable,” he says.

But Merkle earned more than a first place win through his participation. He also earned his first job. A former AVTC participant, Bill Stinnett, notified him of opportunities at Goodyear Technical Center, leading to his first position after graduation.

Today, he works at TRD running the MTS K&C test rig, allowing him to quantify the properties of a vehicle’s suspension. He works directly with a team from three NASCAR series, including the Camping World Truck Series, the Nationwide Insurance Series and the Sprint Cup Series. Teams bring race cars to test and measure, focusing on changing different parts or configurations to determine their impact on vehicle handling.

 

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The Advanced Vehicle Technology Competition (AVTC) program was started by Argonne National Laboratory for the U.S. Department of Energy in 1987 and has included more than nine unique series over the last 22 years. Most recent AVTC series include EcoCAR, Challenge X and FutureTruck. Our latest “Where Are They Now” post features Shawn Midlam-Mohler, an AVTC alum who has contributed as a team member, team leader, and now faculty advisor for each of these recent AVTC series spanning the past 12 years.

Shawn started his M.S. at The Ohio State University in 1999 where he quickly got involved as a team member on the Ohio State FutureTruck team working on the Chevrolet Suburban, sponsored by GM. As a team member, Shawn worked on the emissions control system of the vehicle.  Shawn quickly discovered the significance of these competitions and signed up to be team leader for the Ford FutureTruck. During his time as a student, Shawn always felt that the time spent working on FutureTruck was one of the most valuable parts of his education.  Therefore, fostering this type of learning with new students was a natural fit for Shawn.

From 2004-2005, Shawn was focused mostly on completing his PhD, but still managed to support the Challenge X team at OSU. After completing his PhD in 2005, Shawn began working as a Research Engineer at The Ohio State University Center for Automotive Research where he currently is employed today. This position allows Shawn to perform research for some of the best in the automotive industry. He has had the opportunity to work with General Motors, Chrysler, Tenneco, Cummins, and many others through SMART @CAR and the CAR Industrial Consortium. Shawn’s research includes emissions control, powertrain modeling and applied engine control.

Currently, Shawn serves as the Co-Faculty Advisor for The Ohio State EcoCAR team. His experience in AVTCs allows Shawn to keep the OSU EcoCAR team motivated and on track.

Shawn works with Ohio State EcoCAR students on testing their vehicle

Shawn jokes, “During my time as a student in the advanced vehicle competitions, it would be an understatement to say that we are more successful now than we were in the past. Our earlier trials and tribulations make the present look a lot rosier when something goes wrong.  As serious as a current setback seems, I can usually think of something worse that we’ve already experienced and learned from.”

Shawn believes AVTCs give students opportunities to engage in the applied side of engineering.  Shawn stated, “Application of engineering principles is what industry thrives on and participation in motorsports projects like EcoCAR are great ways for students to get that experience.”

In addition to his role as the EcoCAR faculty advisor, Shawn is gradually becoming more involved in teaching and supporting the research areas within The Ohio State University‘s mission.  Shawn is working with interdisciplinary capstone senior design and is striving to integrate motorsports’ projects into Ohio State’s curriculum. He is taking on more responsibilities with the entire spectrum of automotive student project teams at Ohio State.  The OSU EcoCAR team is fortunate to have such strong leadership from Shawn and looks forward to his continued support of advanced vehicle technology competitions for years to come!

Are you an AVTC alum? Share your “Where Are They Now” story with us at ecocar@greenough.com.

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